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Protective Packaging Design
Manufacturers lavish great care on both the functional and aesthetic design of a product and the packaging is considered as an afterthought. At IPS Ltd, we supply the care and functionality in the design of packaging for your product.
Our design criteria are based on the International Safe Transit Association (ISTA) test protocols. Thus during a design brief we need to consider the following factors;
Product fragility
Knowing how fragile a product is helps us determine the level of packaging needed to protect it, below is a guide to the level of fragility that we use when the customer can not give precise information.
| Sensitivity | G Factor | Type of product |
| Very Sensitive | 20-40G | Disk Drives |
| Sensitive | 40-60G | VDUs electronic equipment |
| Moderately Sensitive | 60-80G | Optical equipment |
| Fairly sensitive | 85-110G | Small domestic appliances, china, glass |
| Non sensitive | 110G+ | Engineering parts, bottles |
Static stress loading
Load Per unit of area applied to a body.
Unit Weight
The weight of the product will determine the estimate drop height that the product maybe tested too under ISTA conditions
| Packaged-Product Weight | Drop Height | Impact Velocity | |||||
| Equal to or greater than |
But Less than | Free Fall | Incline or Horizontal | ||||
| lb | kg | lb | kg | in | mm | ftte | rrv's |
| 0 | 0 | 21 | 10 | 30 | 760 | 13 | 39 |
| 21 | 10 | 41 | 19 | 24 | 610 | 11 | 35 |
| 41 | 19 | 61 | 28 | 18 | 460 | 10 | 30 |
| 61 | 28 | 100 | 45 | 12 | 310 | 80 | 25 |
| 100 | 45 | 150 | 68 | 8 | 200 | 66 | 20 |
Thus a unit weighing between 10 and 19kg maybe dropped from a height of 610mm in a free fall scenario.


